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The
ideal method of joining HI-GRIP belting is to make an endless joint. Simple and
convenient, this process can be executed by any competent belt machine by using handly
tools.
For joining we recommend the following methods >> |
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Cold Press Method : By Using HI-GRIP
solution No. 1,2,3 & 4 under pressure.
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Hot press Method
:
By using HI-GRIP solution No. 4 & 5 under pressure in thermostatically
electrically heated press.
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Crowning Of Pulleys : care
must be taken to keep the crown height at the minimum. Excessive crowning
causes intolerable strain on the belt & shortens its life, the recommended
crown height is 0.5mm per 100mm of the pulley width ie 0.5% to 0.75% of the pulley width. |
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The
following information can be used as a guide for the amount of crowning required. |
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Pulley ratio 1:1 Crowning of both the
pulleys must be the same & equal to 0.5% of the width of the pulley.
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Intermediate Pulley ratio
: The
Larger pulley should be flat. Larger pulley may be crowned but the amount of crowning must
not exceed 0.25 inches.
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High pulley Ratio : The
small pulley must be flat. Larger pulley may be crowned but the amount of
crowning must not exceed 0.25 inches.
- Crossed Drives
: Crown both pulleys.
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Pulley
Width in mm |
50 |
75 |
100 |
150 |
200 |
300 |
400 |
500 |
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Height
of crown max. in mm |
0.25 |
0.37 |
0.5 |
0.75 |
1.0 |
1.5 |
2.0 |
2.5 |
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Flanged Pulleys:
Flanged pulleys should be avialble as far as possible. HI-GRIP belting has
very good gripping power due to the high coefficient of friction fo the
chrome leather/rubber surface, and consequently has a tendency to climb
the edge of a flanged pulley in many cases where flanged pulleys cannot
bre avoided , a narrow and thicker belt acn be used to overcome this
Ensure correctly digned pulleys to eliminate the possible excessive
rubbing at the edges of the belt on the flanges.
Relation
Of Belt width to pulley width
: The width of the belt should always be less than that of pulley, following
table may be used as a guide. |
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Pulley
Width |
75 |
100 |
150 |
200 |
300 |
400 |
500 |
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Belt
Width |
70 |
90 |
140 |
175 |
275 |
365 |
450 |
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